System for a Downhole String with a Downhole Valve

ABSTRACT

In one aspect of the present invention, a system for a downhole string comprises a fluid path defined by a bore formed within a tubular component. A reciprocating valve is located within a wall of the bore hydraulically connecting the bore with a fluid passage. The valve comprises a substantially cylindrical shaped housing. First and second ports are disposed on a circumference of the housing, and a fluid pathway is disposed intermediate the first and second ports. The valve comprises an axially slidable spool disposed within and coaxial with the housing and comprises a blocker. The blocker is configured to slide axially so to block and unblock the fluid pathway to control a flow from the bore to the fluid passage. The valve comprises a plurality of seals. Each seal is disposed opposite of the blocker causing pressure to be equally applied to the blocker and the plurality of seals.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.12/915,812, which was filed on Oct. 29, 2010.

BACKGROUND OF THE INVENTION

The present invention relates to the field of downhole tools used inoil, gas, geothermal, and horizontal drilling. Moreover, the presentinvention relates to systems used to actuate such downhole tools. Manysuch actuation systems include at least one valve. The prior artdiscloses valves used in downhole actuation systems.

U.S. Pat. No. 5,706,905 to Barr, which is herein incorporated byreference for all that it contains, discloses a modulated bias unit, foruse in a steerable rotary drilling system, of the kind including atleast one hydraulic actuator, at the periphery of the unit, having amovable thrust member which is hydraulically displaceable outwardly forengagement with the formation of the borehole being drilled, and acontrol valve operable to bring the actuator alternately into and out ofcommunication with a source of fluid under pressure. The control valveis operable between a first position where it permits the control valveto pass a maximum supply of fluid under pressure to the hydraulicactuator, and a second position where it prevents the control valve frompassing said maximum supply of fluid under pressure to the hydraulicactuator. The control valve may include two relatively rotatable partscomprising a first part having an inlet aperture in communication withsaid source of fluid under pressure and a second part having at leastone outlet aperture in communication with said hydraulic actuator. Thesaid inlet aperture, in use, is brought successively into and out ofcommunication with said outlet aperture on relative rotation betweensaid valve parts. The said control valve may be a disc valve whereinsaid relatively rotatable parts comprise two contiguous coaxial discs.

U.S. Pat. No. 5,133,386 to Magee, which is herein incorporated byreference for all that it contains, discloses a hydraulic servovalvecontrolled electrically through electromagnetic means. Electricalcurrents applied to force motors determine the relative position,displaceable control assembly within the valve. Displacive movement ofthe control assembly changes, in reciprocal proportion, the inlet andoutlet flow-metering clearances in each of the chambers of thisopen-passage type valve. The position of the control assembly determinesthe inlet and outlet flows within, and, therefore, the net flow through,each chamber. Moreover, since the chambers are each connected (eitherdirectly, or through a flow-impeding orifice) to one of the controlports, the position of the control assembly thereby determines thecontrol flow delivered by the valve. Generally, both hydrostatic andhydrodynamic forces within the valve are balanced against correspondingforces, all acting upon the control assembly. However, any internalunbalanced hydrodynamic forces—which arise in proportion to controlflow—are compensated by opposing hydrostatic forces, creating anaturally stable servovalve over a wide range of operating conditions.

BRIEF SUMMARY OF THE INVENTION

In one aspect of the present invention, a system for a downhole stringcomprises a fluid path defined by a bore formed within a tubularcomponent. A reciprocating valve is located within a wall of the borehydraulically connecting the bore with a fluid passage. The valvecomprises a housing with a substantially cylindrical shape. First andsecond ports are disposed on a circumference of the housing, and a fluidpathway is disposed intermediate the first and second ports. The valvealso comprises an axially slidable spool disposed within and coaxialwith the housing and comprising a blocker. The blocker is configured toslide axially so to block and unblock the fluid pathway to control aflow from the bore to the fluid passage. The valve also comprises aplurality of seals. Each seal is disposed opposite of the blockercausing pressure to be equally applied to the blocker and the pluralityof seals.

The tubular component may be a downhole tool string component. The flowmay comprise drilling fluid and the flow through the fluid passage mayactuate an expandable tool, piston, jar, motor, turbine, or directionaldrilling device.

Each of the plurality of seals may be disposed on the spool andconfigured to axially slide within the housing causing pressure to beconstantly applied to each of the plurality of seals. The first andsecond ports may each comprise a fluid compartment configured todistribute fluid around the stopper. The first and second ports, fluidcompartments, passage, spool, blocker, and each of the plurality ofseals may comprise a superhard material layer to reduce erosion due tothe flow. The first and second ports may be axially offset and disposedon opposite sides of the circumference.

The blocker may be disposed intermediate a first seal and a second sealwherein the first seal may be disposed on a first end of the housing andthe second seal may be disposed on a second end of the housing. Thefirst seal may comprise a surface area substantially similar to asurface area of the second seal. The block may comprise a first faceopposite of the first seal and a second face opposite of the secondseal. Each face may comprise a surface area substantially similar to thesurface area of each of the plurality of seals causing pressure to beapplied equally to opposing surface areas.

The reciprocating valve may be an entrance reciprocating valve. Theentrance reciprocating valve may hydraulically connect the bore to afirst fluid passage. An exit reciprocating valve may hydraulicallyconnect a second fluid passage to an annulus of a wellbore.

A linear actuator may be rigidly connected to the spool and may beconfigured to axially slide the spool. The linear actuator may comprisea linear solenoid, a mud motor, or a hydraulic motor and may be incommunication with a telemetry system or an electronic circuitry system.A transmission medium may connect the linear actuator and a plurality ofother actuation devices wherein each actuation device may comprise aunique electronic circuit. A unique identifier signal may be sentthrough the transmission medium to independently instruct at least oneactuation device.

The electronic circuitry system may comprise a feedback circuitryconfigured to send an electrical signal through the transmission mediumindicating a position of the spool. The feedback circuitry may comprisea solenoid, a plunger, and a voltage feedback. The solenoid may beconnected to a constant voltage source and comprise a first length and acore. The core may comprise a permeability. The plunger may comprise asecond length and may be disposed coaxial with the solenoid. The plungermay be controlled by the spool and may comprise a magnetic permeablematerial. The permeability of the core may change by the plunger movingin and out of the solenoid. The second length of the plunger may besubstantially similar to or greater than the first length of thesolenoid. The voltage feedback may measure the voltage decay of thesolenoid and determine the position of the rotor.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of an embodiment of a drilling operation.

FIG. 2 is a cross-sectional view of an embodiment of a downhole tool.

FIG. 3 is a partial cross-sectional perspective view of an embodiment ofa rotary valve.

FIG. 4 a is a perspective view of an embodiment of a stator.

FIG. 4 b is a perspective view of an embodiment of a rotor.

FIG. 5 is a cross-sectional view of another embodiment of a downholetool.

FIG. 6 is a cross-sectional view of another embodiment of a downholetool.

FIG. 7 a is a cross-sectional view of an embodiment of a reciprocatingvalve.

FIG. 7 b is a cross-sectional view of another embodiment of areciprocating valve.

FIG. 8 is a cross-sectional view of another embodiment of a downholetool.

FIG. 9 a is an orthogonal view of an embodiment of a reciprocating valvecontrolled by electronic circuitry.

FIG. 9 b is a cross-sectional view of another embodiment of areciprocating valve controlled by electronic circuitry.

DETAILED DESCRIPTION OF THE INVENTION AND THE PREFERRED EMBODIMENT

Referring now to the figures, FIG. 1 discloses a perspective view of anembodiment of a drilling operation comprising a downhole tool string 100suspended by a derrick 101 in a wellbore 102. A drill bit 103 may belocated at the bottom of the wellbore 102. As the drill bit 103 rotatesdownhole, the downhole tool string 100 advances farther into the earth.The downhole tool string 100 may penetrate soft or hard subterraneanformations 104. The drill string 100 may also comprise one or moredownhole components 105 located at some point along the drill string 100and may perform a variety of functions. In this embodiment, the downholecomponent 105 comprises an expandable tool 106 used for enlarging thewellbore 102 or stabilizing the drill string 100 in the earthenformation 104. The downhole tool string 100 may comprise electronicequipment able to send signals through a data communication system to acomputer or data logging system 107 located at the surface.

FIG. 2 discloses an embodiment of the downhole component 105 comprisingthe expandable tool 106. The downhole component 105 may comprise a firstend 201 and a second end 202. The first end 201 may connect to a portionof the drill string that extends to the surface of the wellbore. Thesecond end 202 may connect to a bottom hole assembly, drill bit, orother drill string segments.

Downhole drilling components may comprise expandable tools, pistons,jars, vibrators, resistivity tools, geophones, motors, turbines,directional drilling devices, sensors, and combinations thereof. In thisembodiment, the expandable tool 106 comprises a reamer. The reamer maycomprise a plurality of cutting elements on at least one movable armthat allow the reamer to expand in diameter and thus increase the sizeof the wellbore in specific locations.

Downhole components may need to be actuated in order to operate.Actuation systems may determine when to activate and deactivate thedownhole components. Many actuation systems are powered by drillingfluid traveling through the drill string.

This embodiment discloses the expandable tool 106 with an actuationsystem comprising an entrance rotary valve 203 and an exit rotary valve204. A bore 205 may define a fluid path within the downhole component105. The entrance rotary valve 203 and the exit rotary valve 204 mayeach be located within a wall of the bore 205. The entrance rotary valve203 may hydraulically connect and be configured to control a flow fromthe bore 205 to a first fluid passage 206. The exit rotary valve 204 mayhydraulically connect and be configured to control a flow from a secondfluid passage 207 to an annulus of the wellbore.

As shown in the magnified portion of the embodiment, drilling fluid mayflow through the bore 205. The entrance rotary valve 203 may beactivated such that drilling fluid may flow into the first fluid passage206 and consequently into a fluid chamber 208. The fluid chamber 208 mayfill with drilling fluid and apply pressure to a piston 209. The piston209 may be forced toward the expandable tool 106 pushing the expandabletool 106 outward by driving it up an internal ramp (not shown). Theentrance rotary valve 203 may be activated a second time trapping thedrilling fluid within the fluid chamber 208 and thus locking theexpandable tool 106 in an expanded position. To contract the expandabletool 106, the exit rotary valve 204 may be activated. When the exitrotary valve 204 is activated, the drilling fluid in the fluid chamber208 may escape through the second fluid passage 207 and be released intothe annulus surrounding the drill string.

The entrance rotary valve 203 and the exit rotary valve 204 may each beactivated by a rotary actuator. The rotary actuator may comprise arotary solenoid, a mud motor, a hydraulic motor, or a limited angletorquer. In the present embodiment, a rotary solenoid is disposed withinthe casing 210. The rotary solenoid may be configured to rotate thevalve's rotor by being rigidly connected to the rotor by a drive shaft211. In some embodiments the rotary actuator may be configured to rotatethe rotor 360 degrees.

FIG. 3 discloses an embodiment of the entrance rotary valve 203.Although this is an embodiment of the entrance rotary valve 203, theexit rotary valve may comprise a substantially similar structure. Whenthe valve is in an open position, fluid from the bore 205 may passthrough the rotary valve 203 and flow through the fluid passage 206.

The rotary valve 203 may comprise a rotor 301 and a stator 302. Therotor 301 may be attached to the drive shaft 211 and may comprise aplurality of channels 303. The stator 302 may be disposed around therotor 301 and comprise a plurality of ports 304. Because the ports 304are disposed around a circumference of the stator 302, the fluid may beforced to enter or exit the stator 302 radially. In this embodiment, thefluid enters the rotary valve 203 radially from the bore 205 and exitsinto the fluid passage 206 axially. The rotor 301 may be configured torotate such that the cavities 303 and the ports 304 align and misalignto control the flow of drilling fluid into the fluid passage 206.

The rotary valve 203 may be disposed within a fluid cavity 305 withinthe wall of the bore 205. The fluid cavity 305 may be in opencommunication with the bore 205 and thus configured to immerse therotary valve 203 in fluid. Fluid may fill the fluid cavity 305 causingfluid pressure to be applied to the circumferences of the stator 302 andthe rotor 301. When the rotor 301 is activated, fluid may flow througheach of the plurality of ports 304.

FIG. 4 a discloses an embodiment of the stator 302. The stator 302 maycomprise a substantially toroidal shape so to encircle the rotor 301.The ports 304 may be disposed evenly spaced around the circumference ofthe stator 302. External surfaces of the stator or surfaces that maycome into contact with the flow, may comprise a superhard material toreduce erosion. In this embodiment, the circumference of the stator 302and the ports 304 may comprise said superhard material. The superhardmaterial may comprise a polycrystalline ceramic material layercomprising polycrystalline diamond, synthetic diamond, vapor depositeddiamond, silicon bonded diamond, cobalt bonded diamond, thermally stablediamond, polycrystalline diamond with a binder concentration of 1 to 40percent, infiltrated diamond, layered diamond, monolithic diamond,polished diamond, course diamond, fine diamond, cubic boron nitride,diamond impregnated matrix, diamond impregnated carbide, siliconcarbide, metal catalyzed diamond, or combinations thereof.

FIG. 4 b discloses an embodiment of the rotor 301. The rotor 301 maycomprise a substantially disc shape and the channels 303 may be disposedevenly spaced around the circumference of the rotor 301. The rotor 301may also comprise a plurality of peripheral surfaces 401. Eachperipheral surface 401 may comprise a surface area greater than across-sectional area of one of the ports 304. The peripheral surfaces401 may thus disallow fluid to pass through the rotary valve when theperipheral surfaces 401 are aligned with the ports 304. In thisembodiment, the peripheral surfaces 401 and the channels 303 may be theexternal surfaces and comprise the superhard material.

Fluid pressure may be applied equally to the stator 302 and the rotor301 in all directions because the valve may be immersed in fluid, theports 304 and channels 303 are evenly spaced, and the ports 304 forcethe fluid to enter or exit the stator 302 radially. When the amount offluid pressure applied to one side of the valve is at least similar tothe amount of fluid pressure applied to the opposite side, the pressureis balanced across the valve. It is believed that balancing the pressureapplied to the rotor 301 and stator 302 may be advantageous because therotor 301 may rotate by applying a small amount of torque.

In some embodiments, the plurality of channels on the rotor may comprisea plurality of ports leading from the rotor's circumference to therotor's center. As the rotor's ports align and misalign with thestator's ports, fluid may flow into the center of the rotor and exit thevalve.

FIG. 5 discloses an embodiment of a downhole component 501 comprising anexpandable tool 502. In this embodiment, the expandable tool 502comprises a stabilizer which may expand and contact the formation tostabilize the drill string. The expandable tool 502 may be actuated bythe actuation system comprising the entrance rotary valve 503 and exitrotary valve 504.

Some of the fluid flowing through the bore 509 may flow through aconduit 505. The entrance rotary valve 503 may be disposed within theconduit 505 such that the fluid flows parallel to the axis of rotationof the rotary valve 503. The entrance rotary valve 503 may comprise acovering 506 around the stator which may redirect the fluid such thatthe fluid enters the stator radially through the plurality of ports 507.After flowing through the entrance rotary valve 503, the fluid may flowinto the chamber 508 to actuate the expandable tool 502. The expandabletool 502 may contract when the exit rotary valve 504 is activated andthe fluid may flow through the exit rotary valve 504 and into theannulus of the wellbore.

FIG. 6 discloses an embodiment of a downhole component 601 comprising anexpandable tool 602 and an actuation system. The expandable tool 602 mayexpand and contact the formation when the actuation system is activated.The actuation system may comprise an entrance reciprocating valve 603and an exit reciprocating valve 604. A bore 605 may define a fluid pathwithin the downhole component 601. The entrance reciprocating valve 603and the exit reciprocating valve 604 may each be located within a wallof the bore 605. The entrance reciprocating valve 603 may hydraulicallyconnect and be configured to control a flow from the bore 605 to a firstfluid passage 606. The exit reciprocating valve 604 may hydraulicallyconnect and be configured to control a flow from a second passage 607 toan annulus of the wellbore.

As shown in the magnified portion of the embodiment, drilling fluid mayflow through the bore 605. The entrance reciprocating valve 603 may beactivated such that drilling fluid may flow into the first fluid passage606 and consequently into a fluid chamber 608. The fluid chamber 608 mayfill with drilling fluid and apply pressure to a piston 609. The piston609 may be forced toward the expandable tool 602 pushing the expandabletool 602 outward by driving it up an internal ramp. The entrancereciprocating valve 603 may be activated a second time trapping thedrilling fluid within the fluid chamber 608 and thus locking theexpandable tool 602 in an expanded position. To contract the expandabletool 602, the exit reciprocating valve 604 may be activated. When theexit reciprocating valve 604 is activated, the drilling fluid in thefluid chamber 608 may escape through the second fluid passage 607 and bereleased into the annulus surrounding the drill string.

The entrance reciprocating valve 603 and the exit reciprocating valve604 may each be activated by a linear actuator. The linear actuator maycomprise a linear solenoid, a mud motor, or a hydraulic motor. In thepresent embodiment, the linear solenoid is disposed within the casing610.

FIG. 7 a and FIG. 7 b disclose an embodiment of the entrancereciprocating valve 603. Although these are embodiments of the entrancereciprocating valve 603, the exit reciprocating valve may comprise asubstantially similar structure. When the valve is in an open position,fluid from the bore may pass through the reciprocating valve and flowthrough the fluid passage.

The reciprocating valve 603 may comprise a housing 701 and an axiallyslidable spool 702. The housing 701 may comprise a substantiallycylindrical shape. A first port 703 and a second port 704 may bedisposed on opposite sides of a circumference of the housing 701. Afluid pathway 705 may be disposed intermediate the first port 703 andsecond port 704. The first port 703 and second port 704 may be axiallyoffset so that the fluid pathway 705 is orientated axially within thehousing 701. The spool 702 may be disposed within and coaxial with thehousing 701. The spool 702 may comprise a blocker 706. The blocker 706may be configured to slide axially so to block and unblock the fluidpathway 705 to control a flow from the bore to the fluid passage.

The reciprocating valve 603 may also comprise a plurality of seals 707.Each seal 707 may be disposed on the spool 702 and configured to axiallyslide within the housing 701. Each seal 707 may be disposed opposite ofthe blocker 706 such that the blocker 706 is disposed intermediate afirst seal 708 and a second seal 709. The first seal 708 may be disposedon a first end 710 of the housing 701 and the second seal may bedisposed on a second end 711 of the housing 701. The blocker 706 maycomprise a first face 712 opposite of the first seal 708 and a secondface 713 opposite of the second seal 709. The first face 712 maycomprise a surface area substantially similar to the surface area of thefirst seal 708. The second face 713 may comprise a surface areasubstantially similar to the surface area of the second seal 709. It isbelieved that the present design comprising the first face 712 and thesecond face 713 disposed opposite of and comprising substantiallysimilar surface area of the first seal 708 and second seal 709respectively causes pressure to be applied equally to the blocker 706and the first and second seals 708 and 709. Applying equal pressure tothe blocker 706 and seals 707 may be advantageous because the linearactuator may apply a small amount of force to axially slide the spool702. In some embodiment, the first seal 708 may comprise a surface areasubstantially similar to a surface area of the second seal 709.

These embodiments further disclose the first and second ports 703 and704 each comprising a fluid compartment 714. Each fluid compartment 714may be configured to distribute the flow around the blocker 706. Thefluid compartments 714, first and second ports 703 and 704, fluidpathway 705, spool 702, blocker 706, and the plurality of seals 707 maycomprise a superhard material. The superhard material may reduce erosionfrom the often abrasive drilling fluid.

FIG. 7 a discloses the reciprocating valve 603 in a closed position. Theblocker 706 may block the entering fluid pathway 705 disallowing thedrilling fluid to flow through the reciprocating valve 603.

FIG. 7 b discloses the reciprocating valve 603 in an open position. Thelinear actuator may apply force to axially slide the spool 702. As thespool slides, the attached blocker 706 and plurality of seals 707axially slide also. The blocker 706 unblocks the fluid pathway 705 suchthat the flow may flow through the reciprocating valve 603.

FIG. 8 a discloses an embodiment of portions of a tool string comprisinga plurality of reciprocating valves 801. Each reciprocating valve 801may comprise a casing 802. Each casing may comprise a linear actuatorand an electronic circuitry. Although these are embodiments of anactuation system comprising reciprocating valves 801 and a linearactuator, an actuation system comprising rotary valves and a rotaryactuator may comprise a substantially similar structure and function.

The linear actuator may be in communication with a downhole telemetrysystem or an electronic circuitry system. The electronic circuitrysystem may comprise a transmission medium, such as an armored coaxialwire 803. The wire 803 may connect each linear actuator 802 and aplurality of other actuation devices such that the actuation devices arein series with each other. The wire 803 may convey power and informationthrough frequency modulation to each of the actuation devices downhole.Each linear actuator or actuation device may comprise a uniqueidentifier signal receiver 804. A unique identifier electrical signal805 may be sent through the transmission medium and be recognized by aspecific actuation device. Identifier signals 805 may instruct actuationdevices to activate independently of each other. In the embodimentshown, the identifier signal 805 comprise two short pulses, a longpulse, and then a short pulse which may be identified by the uniqueidentifier signal receiver 806 as the signal to allow the drilling fluidto flow through the valve.

FIG. 9 a discloses an embodiment of a reciprocating valve 901 incommunication with a linear actuator disposed inside of a casing 902.Although these are embodiments of the reciprocating valve 901 and alinear actuator, the embodiments may also apply a similar actuationsystem comprising a rotary valve and a rotary actuator.

FIG. 9 b discloses a cross-sectional view of an embodiment of thereciprocating valve 901 in communication with a linear actuator 903. Inthe present embodiment, the linear actuator 903 comprises a first linearsolenoid 904. A plunger 905 may be disposed within the core of the firstlinear solenoid 904. A current may be sent through the first linearsolenoid 904 to axially move the plunger 905. The plunger 905 may berigidly connected to the spool 906 of the reciprocating valve 901 suchthat as the plunger 905 axially moves, the spool 906, comprising ablocker 912, slides to block or unblock the reciprocating valve's fluidpathway 907. The first linear solenoid 904 may be in communication witha controller circuitry 908. An electronic circuitry wire 909 may beintermediate the transmission medium and the controller circuitry 908causing the controller circuitry 908 to receive power and data from thetransmission medium. The data may inform the controller circuitry 908 toactivate the reciprocating valve 901 and the power is transferred to thefirst linear solenoid 904 to induce a current.

The casing 902 may also comprise a feedback circuitry 910. The feedbackcircuitry 910 may be configured to send an electrical signal through thetransmission medium indicating a position of the spool 906. The feedbackcircuitry 910 may be advantageous because it may be important to anoperator of the drill string to know if the reciprocating valve 901 hasbeen fully activated.

The feedback circuitry 910 may comprise a solenoid connected to aconstant voltage source. The voltage source may obtain power from thetransmission medium. It may be configured such that the first linearsolenoid 904 is the solenoid used for the feedback circuitry 910,however, in the present embodiment, a second linear solenoid 911 is thesolenoid connected to the constant voltage source. The second linearsolenoid 911 may comprise a first length and a core wherein the corecomprises a permeability. The plunger 905 may comprise a second lengthand disposed coaxial with the second linear solenoid 911. The plunger905 may change the permeability of the core by moving in and out of thesecond linear solenoid 911. To change the permeability of the core, theplunger 905 may comprise a magnetic permeable material. A voltage decayof the second linear solenoid 911 may vary according to the position ofthe plunger 905 in the core of the second linear solenoid 911. A voltagefeedback may measure the voltage decay and thus be able to determine theposition of the spool 906. The second length of the plunger 905 may besubstantially similar to or greater than the first length of the secondlinear solenoid 911. The relative lengths of the plunger 905 and secondlinear solenoid 911 may be important so that multiple locations of theplunger 905 in the second linear solenoid 911 don't affect the core'spermeability in a similar manner.

Whereas the present invention has been described in particular relationto the drawings attached hereto, it should be understood that other andfurther modifications apart from those shown or suggested herein, may bemade within the scope and spirit of the present invention.

1. A system for a downhole string, comprising: a fluid path defined by abore formed within a tubular component; a rotary valve located within awall of the bore and which hydraulically connects the bore with a fluidpassage; the valve comprising a substantially disc shaped rotorcomprising a plurality of channels evenly spaced around a circumferenceof the rotor; the valve also comprising a substantially toroidal shapedstator disposed around the rotor and comprising a plurality of portsevenly spaced around a circumference of the stator; and the rotor isconfigured to rotate such that the plurality of cavities and theplurality of ports align and misalign to control a flow from the bore tothe fluid passage.
 2. The system of claim 1, further comprising a fluidcavity disposed within the wall of the bore and the valve is disposedwithin the fluid cavity wherein the fluid cavity is configured toimmerse the stator in fluid.
 3. The system of claim 2, wherein the fluidcavity is in open communication with the bore.
 4. The system of claim 1,wherein the plurality of ports force fluid to enter or exit the statorradially.
 5. The system of claim 1, wherein the flow comprises drillingfluid.
 6. The system of claim 1, wherein the tubular component is adownhole tool string component.
 7. The system of claim 1, wherein theflow through the fluid passage actuates an expandable tool, piston, jar,vibrator, resistivity tool, geophone, motor, turbine, directionaldrilling device, sensors, and combinations thereof.
 8. The system ofclaim 1, wherein the rotor comprises a plurality of peripheral surfaceseach comprising a surface area greater than a cross-sectional area ofone of the plurality of ports and wherein the plurality of peripheralsurfaces disallow fluid to pass through the valve when the plurality ofperipheral surfaces are aligned with the plurality of ports.
 9. Thesystem of claim 1, wherein outer surfaces of the rotor and statorcomprise a superhard material to reduce erosion due to the flow.
 10. Thesystem of claim 1, wherein the evenly spaced plurality of channels andthe evenly spaced plurality of ports cause pressure from the flow to beapplied equally to the rotor and the stator in all directions causingthe pressure to be balanced.
 11. The system of claim 1, furthercomprising a covering disposed around the stator wherein the coveringredirects drilling fluid flowing parallel to an axis of rotation of therotor into the plurality of ports.
 12. The system of claim 1, whereinthe rotary valve is an entrance rotary valve hydraulically connectingthe bore to a first fluid passage, and an exit rotary valvehydraulically connects a second fluid passage to an annulus of awellbore.
 13. The system of claim 1, further comprising a rotaryactuator rigidly connected to the rotor and configured to rotate therotor wherein the rotary actuator comprises a rotary solenoid, a mudmotor, a hydraulic motor, or a limited angle torque.
 14. The system ofclaim 13, wherein the rotary actuator is configured to rotate the rotor360 degrees.
 15. The system of claim 13, wherein the rotary actuator isin communication with a telemetry system or an electronic circuitrysystem.
 16. The system of claim 15, further comprising a single armoredcoaxial wire connecting the rotary actuator and a plurality of otheractuation devices wherein each actuation device comprises a uniqueelectronic circuit.
 17. The system of claim 16, further comprising aunique identifier signal sent through the signal armored coaxial wire toindependently instruct an actuation device.
 18. The system of claim 15,wherein the electronic circuitry system comprises a feedback circuitryconfigured to send an electrical signal through the armored coaxial wireindicating a position of the rotor by comprising; a solenoid connectedto a constant voltage source and comprising a first length and a corewherein the core comprises a permeability; a plunger, controlled by therotor, comprising a second length disposed coaxial with the solenoidwherein the plunger changes the permeability of the core by moving inand out of the solenoid; a voltage feedback measuring the voltage decayof the solenoid to determine the position of the rotor.
 19. The systemof claim 18, wherein the plunger comprises a magnetic permeablematerial.
 20. The system of claim 18, wherein the second length issubstantially similar to or greater than the first length.